The cost structure of daily use of electric forklifts should be known in advance

Energy consumption cost

The energy consumption of electric forklifts is mainly based on electricity bills. The specific expenditure is directly related to the tonnage of forklifts, operating loads, and daily use time. The power consumption of conventional 1.5-ton electric forklifts is about 3 to 5 degrees per hour. According to the calculation of ordinary industrial electricity prices, if the average daily operation is 8 hours, the monthly electricity expenditure ranges from a few hundred yuan to thousands of yuan. If the company has a peak-to-valley electricity price policy and chooses to charge at night during the trough, it can reduce the energy consumption cost by nearly 30%.

Maintenance cost

Consumable parts replacement expenses

In the daily operation of electric forklifts, tires, brake pads, hydraulic oil filter elements, and lighting units are all high-frequency wear and tear components, and the replacement frequency is directly linked to the road conditions and use intensity of the operation scene. For example, in a warehouse park with uneven road surface, the wear rate of tires will be about 30% faster than that of a smooth road surface, and the annual replacement expenditure of wearing parts generally ranges from thousands of yuan.

Regular inspection and maintenance costs

Electric forklifts are special equipment, and special projects need to be tested every year. At the same time, regular inspections of battery performance, circuit system and hydraulic system are required for every 1 to 3 months of use. Lead-acid batteries also need to regularly replenish electrolyte and clean electrodes. The daily maintenance process of lithium battery models is simpler and the related costs are lower.

Labor and administrative costs

Electric forklifts must be driven by personnel with special equipment operation certificates. Enterprises need to bear the salaries of operators, pre-job training and regular safety re-training costs. At the same time, they must also be equipped with dedicated charging areas, fire protection facilities, and vehicle storage sites. The relevant construction and maintenance costs should also be included in the daily use cost. If the enterprise's forklift use frequency is low, it can also choose a flexible shared employment model to reduce fixed labor costs.

Breakdown repair and depreciation costs

After the quality assurance period, if the motor is damaged, the controller fails, the battery attenuation exceeds the standard and other problems, the cost of maintenance and replacement is higher. Among them, the replacement cost of the power battery is the highest, which can account for 30% to 40% of the purchase price of the whole vehicle. In addition, the legal service life of the electric forklift is clearly required. The normal service life is 5 to 8 years. The annual depreciation cost is also an important part of the daily use cost. Vehicles that have been idle for a long time will also produce depreciation losses.

Before purchasing an electric forklift, in addition to paying attention to the purchase price of the vehicle itself, enterprises should also calculate the subsequent use costs in advance, combine their own work intensity and site conditions to choose suitable models, and formulate standardized operation and maintenance and use systems, which can effectively reduce unnecessary expenses and improve the input-output ratio of equipment.