BYD CPD35 forklift daily maintenance guide, summary of lithium battery model maintenance points

Routine standard maintenance is the core to ensure the stable operation of lithium-ion forklifts. According to the usage scenario characteristics of CPD35 models, the whole process maintenance precautions are sorted out to help operators reduce equipment loss and avoid unnecessary failure problems.

Key points of daily basic inspection

Appearance and walking system inspection

Before and after each operation, you can first go around the car to observe whether there are any bumps or deformations on the outside of the car body, whether the top guard and gantry connectors are loose and displaced, whether the degree of tire wear is in the normal range, clean up the gravel and debris contained in the tire gap, and confirm that the brake and parking functions are tested normally, and there will be no problems of slipping and braking.

Power system routine investigation

Before operation, confirm the remaining power, the instrument panel various warning signs are not abnormally lit, the throttle operation feedback is smooth, and the driving steering is free of abnormal noise. If there is a lot of dust in the working environment, you can simply wipe the exposed sensing parts of the body to avoid debris blocking affecting signal transmission.

Hydraulic and operating parts calibration

The lifting, forward and backward tilting functions of the test gantry before lifting the fork are normal, the hydraulic pipeline has no traces of oil leakage, the chain tension is uniform and there is no obvious rust, the trigger response of the limit parts is timely, there are no deep cracks on the surface of the fork, and the load logo is clearly visible.

Periodic special project maintenance points

Lithium battery core component maintenance

Daily use to avoid the battery completely exhausted booster charge, try to choose the appropriate charging environment, do not charge the battery directly in the open rain scene, regularly wipe the battery shell dust and water stains, observe the electrode connection position without oxidation loose, the battery operating temperature is within a reasonable range.

Heat dissipation and circuit system combing

Every time it is used for a fixed period of time, the cooling air duct and cooling fan of the whole vehicle are cleaned to avoid the accumulation of debris affecting the heat dissipation efficiency, comb the exposed surface of the whole vehicle, check the insulation layer for damage and cracking, and the wiring harness fixing buckle does not fall off and shift, so as to avoid the problem of poor contact caused by line wear.

Storage period supporting maintenance

If the vehicle needs to be suspended for a long time, first charge the battery to a reasonable level, park it in a dry and ventilated designated area, drop the fork to the ground, pull the handbrake to fix it, and start the vehicle remotely for a few minutes every week to avoid internal parts standing for a long time.