High-level storage solution for food factories, application of BYD electric high-gantry forklift

Core construction requirements for high-level warehousing in food factories

Compliance control requirements

Food factory warehousing must first meet food safety-related management standards. Pollution sources such as exhaust gas and oil pollution cannot occur during warehousing operations. At the same time, it is necessary to support the first-in, first-out management of goods to facilitate the timely transfer of expired goods. In the high-level warehousing mode, goods are stored in layers, and storage areas can be divided according to batches, which can greatly reduce the probability of problems such as mixed storage and expiration, and also facilitate the development of daily hygiene, disinfection and sterilization work.

Operational efficiency improvement requirements

With the faster turnover of ingredients, prefabricated dishes, and other categories, food factories continue to improve storage efficiency and space utilization requirements. The traditional flat-floor storage space utilization rate is only about 30%. With the storage mode of high shelves above 8 meters, the space utilization rate can be increased to more than 60%, which can greatly reduce the cost of storage land and meet the needs of food companies to expand production on a large scale.

Application advantages of electric high gantry forklift

Scene adaptation advantage

The electric high gantry forklift is powered by electricity, and there is no exhaust emission during the operation, and there will be no oil leakage and other problems, which fully meets the hygiene requirements of food storage. The lifting height of the gantry can cover the access requirements of high shelves from 8 to 12 meters, and the body is flexible, which can be adapted to narrow storage passages and will not waste the available space of the warehouse.

Operating cost advantage

Compared with internal combustion forklifts, the energy consumption cost of electric high-gantry forklifts is only about one-third of the former, the daily maintenance process is simple, and the overall operation and maintenance cost is lower. The noise during operation is lower, which will not interfere with the normal operation of other functional areas of the factory, and also meets the construction requirements of green factories.

Key points to pay attention to the implementation of high-level warehousing solutions

Preliminary scene survey

Before setting up a high-level storage system, it is necessary to survey the net floor height, channel width, and shelf load ceiling of the warehouse, and at the same time count the single weight and pallet size of the goods for daily access, so as to match the corresponding lift height and load parameters of the forklift model to ensure operational efficiency and safety.

Operation specification management

The high-level forklift operation requires high skills of the operator, and it is necessary to complete the safety operation training in advance, clarify the operation specifications of the high-level access, and regularly check the hydraulic system, brake system and battery status of the vehicle, and regularly clean the body stains to avoid contamination of food goods.