2025-12-11

比亚迪叉车应用案例之啤酒行业

     夏季是啤酒产销旺季,市场需求集中爆发。啤酒行业存在淡旺季差异大、产销节奏集中的特点,且玻璃瓶、铝罐包装易碎易损,对物流搬运的安全性、稳定性和时效性有着较高标准。如何在旺季平衡产能、品质与转运安全,优化物流体系,是啤酒生产企业的重点运营需求。依托新能源工业车辆核心技术,比亚迪叉车凭借全系列搬运设备与定制化物流方案,精准适配啤酒行业复杂工况,有效解决传统搬运设备的各类使用难题。

一、客户背景

        本次合作企业为国内知名啤酒龙头品牌,深耕行业多年,全国布局近百家生产基地,市场覆盖面广、份额稳定。本次落地合作的湖北厂区,是该品牌核心老牌生产厂区之一。

厂区配备先进的酿造、包装及质检设备,生产工艺成熟,年产规模达百万吨级,在岗员工千余人,是企业华中区域重要的产销枢纽。厂区物流场景丰富、作业频次高,对叉车设备的全天候作业能力与稳定性要求严苛。

二、现场工况与设备痛点

1、作业工况

        该厂区现有叉车约60台,以电动平衡重式叉车、电动牵引车为主,全面覆盖原料卸货、空瓶转运、车间工序流转、成品出入库、装车发货等全流程场景。尤其夏季产销旺季,叉车持续高频作业、负荷较高。

2、传统设备痛点

        厂区此前长期使用铅酸电池叉车,难以适配啤酒行业季节性生产特点,日常使用存在诸多短板:

       续航充电受限,制约旺季产能:铅酸电池叉车续航有限、充电耗时久,旺季高频作业时易出现停机待充情况,造成物料转运脱节,影响整体生产出货节奏。

       低温适配性弱,全年作业不稳定:传统电池耐寒表现一般,冬季低温环境下续航明显下降,设备作业状态波动较大,无法保障常态化稳定作业。

       运维繁琐,运营成本较高:铅酸电池需定期养护,电池损耗更换频次高,厂区需配套专属设备及人力运维,耗费额外的物力与人力成本。

           作业环境简陋,人员体验欠佳:传统叉车无封闭作业空间,夏季高温、冬季严寒的作业环境,易造成操作人员疲劳,影响作业精度与效率。

三、比亚迪定制化物流解决方案

        结合厂区实地工况与客户核心需求,比亚迪叉车依托多行业服务经验,针对啤酒行业淡旺季分明、易碎品转运、全天候作业等特点,定制适配性强的新能源物流搬运方案。

        1、主力设备批量部署:投放40余台3.5T磷酸铁锂平衡重式叉车,搭载比亚迪自研锂电技术,支持快速补能、续航稳定,可适应高低温工况,充分满足厂区旺季不间断高频搬运需求。

        2、配套牵引车提升转运效率:配置3台25T锂电牵引车,适配厂区大批量成品、物料集中转运场景,打通车间、仓储、装车各环节物流通道,提升批量周转效率。

        3、定制属具适配场景:根据啤酒物料转运特性加装双托盘叉,单次搬运量有效提升,同时转运过程平稳,可减少玻璃瓶、铝罐磕碰损耗,兼顾效率与安全。

        4、人性化座舱优化作业体验:设备加装封闭式驾驶室,配备风扇、空调等温控设施,可适配夏冬不同季节温度环境,为操作人员提供舒适的作业环境,降低疲劳作业风险。

四、项目落地成效

        经过近一年实际落地使用,比亚迪叉车可适配厂区淡旺季、高低温全场景作业,综合表现优于传统设备,获得客户认可,为企业实现多维度提质降本。

        运维简化,降低运营成本:比亚迪磷酸铁锂电池无需日常繁琐养护,电池使用寿命长、更换频次低,无需专属换电设备与运维人力,大幅精简运维投入。

        快充续能,保障旺季产能:设备支持随充随用,可实现旺季连续轮班作业,避免设备停机待充导致的物流停滞,精准匹配生产线满负荷生产节奏。

        耐候性佳,四季续航稳定:设备高低温适配表现良好,常规工况续航可达7-8小时,冬季低温环境下仍可保持约6小时有效续航,全年作业状态平稳。

        优化作业环境,提升转运安全:温控封闭式驾驶室改善了极端天气作业环境,减少人员疲劳操作问题,有效降低易碎包装转运破损风险,提升作业安全性与稳定性。

五、总结与行业展望

        目前,40余台比亚迪叉车已稳定服务该啤酒龙头厂区,助力企业实现物流效率提升、运维成本降低、作业安全提质,为啤酒行业新能源物流升级提供了成熟参考。

        未来,比亚迪叉车将持续深耕食品饮料、汽车制造、家具、陶瓷等多行业场景,结合不同工况需求持续技术与产品迭代,优化定制化物流解决方案,以绿色智能的新能源搬运设备,助力各行业企业实现物流高效化、绿色化升级。


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