2026-07-10

지게차 포크 크레인 다목적 크레인, BYD 모델 설치 및 수정 프로세스

지게차 포크 크레인 다목적 크레인, BYD 모델 설치 및 수정 프로세스(그림1)

BYD 모델 전기 지게차에 포크 앤 리프트 이중 목적 리프팅 붐을 설치하기 전에 종합적인 예비 준비 작업이 필요합니다. 우선 지게차의 기본 성능 검사를 실시하여 차량의 유압 시스템과 전기 시스템에 결함이 없고 차체 구조가 안정적이며 붐이 설치된 후 추가 힘을 견딜 수 있는지 확인해야 합니다. 동시에 고정 베이스, 붐의 본체, 유압 커넥터, 전기 제어 배선 하네스 등 포크 앤 리프트 이중 목적 리프팅 붐의 모든 지지 부속품을 확인하여 부속품이 완전하고 결함이 없는지 확인합니다. 렌치, 스크루드라이버, 유압 게이지와 같은 특수 공구를 준비하고 작동 중 장애물이 발생하지 않도록 충분한 평평한 공간을 확보합니다.

정식 설치 단계의 첫 번째 단계는 베이스를 고정하고, 베이스를 포크리프트의 사전 설정된 설치 지점과 정밀하게 정렬하고, 본체와 단단히 맞는지 확인하고, 특수 고강도 볼트를 사용하여 순서대로 조이는 것입니다. 조임 과정에서 베이스의 편차가나 이완을 방지하기 위해 균일한 강도에 주의하십시오. 그런 다음 붐의 본체를 조립하십시오. 조립 지침에 따라 텔레스코픽 섹션, 지지 구조 및 붐의 기타 구성 요소를 하나씩 스플라이스합니다. 연결 부분의 핀 샤프트를 제자리에 설치하고 작동 중 떨어질 위험을 방지하기 위해 잠금 장치를 설치

붐 조립을 완료한 후 유압 시스템의 도킹 프로세스를 입력합니다. 붐의 유압 파이프라인을 포크리프트의 원래 유압 시스템의 예약된 인터페이스와 연결합니다. 도킹하기 전에 인터페이스의 불순물을 청소하여 밀봉해야 합니다. 연결을 완료한 후에는 파이프라인이 누출되는지 확인하기 위한 예비 압력 테스트를 수행해야 합니다. 그런 다음 전기 회로를 연결하고 붐의 제어 배선 하네스와 포크리프트의 전기 제어 시스템을 연결하고 도킹 프로세스 중에 라인 식별에 주의를 기울여 잘못된 연결 및 제어 실패를 방지합니다. 연결이 완료된 후에는 회로를 구성하고 고정 보호를

설치가 완료되면 시스템을 디버깅하고 수락해야 합니다. 먼저 무부하 디버깅을 수행하고 붐을 작동하여 리프팅 및 텔레스코픽과 같은 기본 동작을 완료하고 다양한 구성 요소가 원활하게 작동하는지, 유압 시스템의 압력이 안정적인지, 전기 제어가 민감한지 관찰합니다. 그런 다음 부하 테스트를 수행하고 붐의 정격 베어링 중량에 따라 테스트 부하를 적용하고 실제 작동 장면을 시뮬레이션하고 붐의 안정성과 지게차의 전반적인 힘을 확인합니다. 마지막으로 종합적인 안전 검사를 완료하고 모든 커넥터가 제자리에 고정되어 있는지, 유압 및 전기 시스템이 정상적으로 작동하는지, 성능 표시기가 안전 작동 사양을 충족하여 수정된 지게차를 정상적으로 사용할 수 있는지 확인합니다.

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