Multi-shelf high-density storage, BYD ANS stacked AGV overall solution

The core pain points of multi-shelf high-density storage scenarios

The dilemma of underutilization of space

In the multi-shelf high-density storage scenario, the traditional storage model often faces the problem of insufficient space utilization. Due to the height limitation of manual stacking operations, the upper shelf space is difficult to be effectively utilized, resulting in the inability to maximize storage capacity. Especially in urban storage areas where land is expensive, space waste will directly push up operating costs. At the same time, if the shelf layout is too dense, it is easy to cause channel congestion when manually accessing goods, further exacerbating the contradiction of space utilization.

The efficiency bottleneck of manual work

Manual operation in a high-density environment with multiple shelves not only faces the problem of high physical exertion, but also the situation that the operation efficiency decreases with the height of the shelves. The access of goods at heights requires the help of auxiliary equipment, which is cumbersome and time-consuming. At the same time, manual operation may also cause problems such as damage and misplacement of goods due to fatigue or misjudgment, which affects the accuracy and stability of warehousing operations. It is difficult to adapt to the high-frequency and high-precision needs of modern warehousing.

Adaptation Logic of Stacked AGV Overall Solution

Design ideas for space optimization

The stacked AGV solution is specifically adapted to the high-density scene of multiple shelves. By increasing the operating height of the equipment, it can cover the multi-layer storage area of the shelves, fully activate the upper idle space, and do not need to reserve too wide a manual working channel. It can effectively compress the storage space occupation and achieve a significant increase in storage density. At the same time, the AGV can move flexibly in the narrow shelf channel through the precise navigation system, further optimizing the rationality of the space layout.

Intelligent adaptation of work flow

The solution is paired with an intelligent warehousing scheduling system to automate the whole process of goods access. The system will assign tasks according to warehousing needs, and the AGV will automatically complete the handling, stacking, and pickup of goods without manual intervention. For the complex scenario of multiple shelves, the scheduling system can plan the optimal path in real time to avoid collisions and congestion between AGVs, ensure the smooth and efficient operation process, and adapt to the needs of multi-shelf warehousing operations of different scales.

The value of stacked AGV solutions

The improvement effect of storage density

Through the application of stacked AGVs, the space utilization rate of multi-shelf high-density storage scenarios can be effectively improved, which can accommodate more goods than the traditional model. Without expanding the storage area, the storage capacity can be greatly increased, helping enterprises save space costs and optimize resource allocation.

Optimization of job performance

After the automated operation mode replaces manual labor, the efficiency and accuracy of warehousing operations are improved. AGVs can operate continuously 24 hours a day to meet uninterrupted warehousing needs, while reducing the error rate caused by manual operation, reducing the loss of goods, making warehousing operations more stable and reliable, and helping enterprises improve the operation efficiency of the overall supply chain.