Cold storage storage high stacking demand, BYD high gantry electric forklift adaptation analysis

Core operation requirements of high stacking in cold storage

Space utilization requirements

The construction and operation and maintenance costs of cold storage are generally higher than those of ordinary room temperature warehouses. In order to dilute the unit storage cost, most cold storage will use a high shelf layout within 10 meters to maximize the use of vertical space. The corresponding stacking operation height generally needs to reach more than 8 meters. The lifting height of ordinary electric forklifts cannot meet this demand, and the adaptability is poor.

Special environmental adaptation requirements

The interior of the cold storage is in a low temperature and high humidity environment for a long time, and there will be repeated temperature changes during the incoming and outgoing periods. The ground is prone to frost and slippage, which requires higher cold resistance, anti-skid performance, and moisture and rust resistance of the operating vehicle. Ordinary forklifts are prone to circuit failures, hydraulic cards, component rust, and other problems in this environment, and their service life will be greatly shortened.

Operational efficiency and safety requirements

The storage timeliness of cold storage goods is relatively high, and high-level stacking operations need to ensure that the fork alignment is accurate, the lifting process is smooth, and the loss caused by the falling of goods is avoided. At the same time, it is necessary to shorten the single operation time of the operator in the low temperature environment as much as possible, reduce the impact of the environment on the health of personnel, and also improve the overall operation turnover efficiency.

Adaptation points of cold storage for high gantry electric forklift truck

Lifting performance adaptation

In response to the demand for high-level stacking, the maximum lifting height of the high-gantry electric forklift can cover the operation scene within 10 meters. The gantry adopts a reinforced structure design, and there will be no obvious shaking when lifting the rated load goods, ensuring the accuracy of high-level loading. For the low temperature environment of the cold storage, the hydraulic system of the vehicle adopts low temperature resistant accessories and special hydraulic oil, which can maintain a stable lifting speed even in the sub-zero environment, and there will be no problem of stagnation.

operational stability adaptation

The vehicle tires are made of non-slip and wear-resistant solid materials, which can also maintain enough grip on frosted ground to avoid slipping during driving or steering. The entire vehicle circuit and control system are sealed and moisture-proof to resist condensation caused by temperature differences, and the metal parts are also specially anti-rust treated to greatly extend the service life in high-humidity and low-temperature environments.

Job efficiency adaptation

The vehicle's control system has been optimized, and the operation sensitivity of gantry lifting, steering, and fork adjustment is higher. The operator can quickly complete the alignment of the fork and the cargo position, shortening the operation time of a single stack. The battery life of the vehicle can meet the operation needs of the OurHours section of the cold storage, without frequent charging to interrupt the operation rhythm, effectively improving the overall operation efficiency.

For cold storage scenarios with high stacking requirements, selecting a high-mast electric forklift with high adaptability standards can effectively improve the utilization rate of storage space, reduce operational safety hazards, and reduce the comprehensive cost of equipment operation and maintenance and warehousing operations in the long run. This is an important direction for upgrading cold storage and warehousing equipment.