Instructions for use of brick clamps in the building materials industry, maintenance guide for BYD forklift attachments

Instructions for use of the brick clamp

#Check before work

Before the operation starts, a comprehensive inspection of the brick clamp is required. First check whether the fasteners of the clamp arm, connecting pin shaft and other parts are loose, and tighten them in time if they are loose; test whether the opening and closing action of the clamp arm is smooth, without cards or abnormal noises; check whether there is leakage at the hydraulic system YouTube and joints, and whether the hydraulic oil level is within the normal range; at the same time confirm that there is no deformation or crack on the surface of the clamp arm to ensure that the equipment is in good working condition before starting the operation.

#Standardized operation steps

After driving the forklift to the brick stack area, first adjust the body position so that the brick holding clamping arm is parallel and aligned with both sides of the brick stack. Slowly operate the hydraulic control lever to allow the clamping arm to gradually approach the brick stack and clamp. After clamping, stay for 2-3 seconds to confirm that the brick stack is stable, and then slowly lift the fork to a suitable height. Keep a constant speed during driving to avoid rapid acceleration and sudden braking. After reaching the designated unloading point, smoothly lower the fork to the target position, and then operate the control lever to open the clamping arm to complete the brick unloading operation.

#Job safety precautions

When working, it is necessary to strictly abide by the load regulations. It is strictly forbidden to operate beyond the rated load load of the brick holding clip to prevent the deformation of the clamp arm or the slipping of the brick stack. When working in a narrow area or in an environment with poor vision, special personnel should be arranged to command to avoid colliding with surrounding building materials, facilities or personnel. When loading and unloading fragile bricks, it is necessary to appropriately reduce the clamping force of the clamp arm to prevent damage to the bricks.

Forklift Attachment Maintenance Guide

#Daily maintenance points

After the daily operation, clean up the dust, mortar, brick debris and other debris attached to the surface of the holding clamp in time to prevent corrosion or blockage of the moving parts. Check the hydraulic oil level, if it is lower than the standard scale, add the hydraulic oil that meets the requirements of the equipment in time; regularly add grease to the pin shaft, shaft and other parts of the clamp arm to ensure the flexible and smooth opening and closing action.

#Regular maintenance content

Monthly special project inspection of the hydraulic system to check whether YouTube has aging, cracks, seals are worn or leaked, and replace accessories in time if problems are found. Quarterly inspection of the wear degree of the clamp arm. If the wear of the clamp arm in contact with the bricks exceeds the specified range, the clamp arm needs to be repaired or replaced in time to avoid affecting the clamping effect. Every year, professional and technical personnel are invited to conduct a comprehensive performance inspection of the brick clamp, including hydraulic system pressure, clamp arm strength, etc., to ensure that the various indicators of the equipment meet the safety operation standards.

#Precautions for idle storage

When the brick clamp is idle for a long time, it needs to be placed in a dry and ventilated indoor environment to avoid exposure to rain or sunlight outdoors. Before storage, you need to operate the control lever to adjust the clamp arm to a closed state to release the pressure in the hydraulic system and prevent the sealing ring from being compressed and deformed for a long time. At the same time, anti-rust oil can be applied to the surface of the clamp arm to further prevent rust.