2026-07-10

Penyelenggaraan brek forklift bergerak ke hadapan BYD sepadan dengan penggantian kemasan kecil.

Penyelenggaraan brek forklift bergerak ke hadapan BYD sepadan dengan penggantian kemasan kecil.(Rajah1)

Sistem brek adalah salah satu komponen teras operasi selamat forklift bergerak ke hadapan. Jika terdapat masalah bunyi yang tidak normal, ia bukan sahaja menjejaskan pengalaman operasi, tetapi juga boleh menimbulkan bahaya keselamatan. Untuk masalah bunyi brek forklift bergerak ke hadapan BYD, kami boleh menyemak punca melalui penyelenggaraan yang tepat dan menyusun kepingan kecil gantian yang sepadan untuk memastikan kestabilan prestasi brek forklift.

1. Penyebab biasa dan langkah baik pulih brek yang tidak berfungsi

1. Pad brek haus dan lusuh secara berlebihan.

Apabila ketebalan pad brek jatuh di bawah ambang keselamatan, plat belakang logam akan terus bergesel dengan cakera brek dan menghasilkan bunyi yang tajam. Semasa penyelenggaraan, anda perlu mengeluarkan angkup brek dan mengeluarkan pad brek untuk mengukur ketebalan. Jika nilainya lebih rendah daripada piawaian keselamatan yang ditetapkan oleh pengilang, ia perlu ditangani dengan segera.

2. Kehausan cakera brek tidak sekata.

Brek yang kerap untuk masa yang lama boleh menyebabkan keadaan alur dan haus yang tidak sekata pada permukaan cakera brek. Apabila membrek, pad brek bersentuhan dengan cakera yang tidak rata, ia akan menghasilkan getaran dan bunyi yang tidak normal. Anda perlu memerhatikan keadaan permukaan cakera brek semasa penyelenggaraan dan mengukur sisihan dengan alat pengesan kerataan. Jika melebihi julat yang dibenarkan, anda boleh cuba menggilap dan membaikinya. Jika ia tidak dapat dibaiki, ia perlu diganti.

3. Kegagalan angkup brek

Pin pemandu angkup brek dan pemulangan omboh tidak lancar, ia akan menyebabkan pad brek dan cakera brek terus sesuai dengan geseran dan menyebabkan bunyi yang tidak baik. angkup perlu ditanggalkan semasa penyelenggaraan, pin pemandu dibersihkan dan gris khas digunakan untuk memeriksa sama ada cincin pengedap omboh sudah tua. Jika terdapat masalah kegagalan pengedap, bahagian perlu diganti tepat pada masanya.

4. Keabnormalan cecair brek

Bendalir brek tidak diganti dan rosak untuk masa yang lama, atau tekanan saluran paip brek tidak sekata disebabkan oleh pencampuran dengan udara. Ia juga mungkin disertai dengan bunyi yang tidak normal. Warna dan ketulenan cecair brek perlu diperiksa semasa penyelenggaraan. Jika terdapat fenomena kekeruhan dan kehitaman, cecair lama perlu dikosongkan sepenuhnya dan cecair baru diganti, dan operasi saluran paip udara perlu diselesaikan pada masa yang sama.

2. Susun kepingan kecil yang perlu diganti.

Mengikut keputusan penyelenggaraan kerosakan biasa yang disebutkan di atas, kepingan kecil yang perlu diganti terutamanya termasuk kategori berikut: satu ialah pad brek, yang diganti apabila haus dan lusuh berlebihan dan tidak boleh terus digunakan; dua ialah lengan pin pemandu angkup brek, yang digantikan apabila haus, kad atau kegagalan pelinciran berlaku; tiga ialah cecair brek, semua perlu diganti apabila ia rosak atau dicampur dengan kekotoran; empat ialah cincin pengedap angkup brek, yang diganti apabila pengedap gagal akibat penuaan; lima ialah cakera brek, yang haus dan lusuh tidak boleh diganti apabila ia dibaiki dengan pengisaran.

Apabila menggantikan kepingan kecil, anda perlu memilih aksesori yang disesuaikan dengan spesifikasi. Selepas pemasangan, anda perlu melakukan beberapa ujian brek untuk mengesahkan bahawa bunyi yang tidak normal benar-benar dihapuskan dan daya brek adalah seragam dan stabil, untuk memulihkan operasi normal forklift. Dalam penggunaan harian, adalah disyorkan untuk sentiasa menyemak status komponen sistem brek, menggantikan kepingan kecil yang sudah tua atau haus tepat pada masanya, mengelakkan bunyi yang tidak normal dan kegagalan brek yang lebih serius daripada sumbernya, dan memastikan keselamatan operasi forklift.

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