2026-07-08

BYD meningkatkan penyusupan silinder minyak dan menggantikan kit pengedap dan kalis habuk untuk melengkapkan proses.

BYD meningkatkan penyusupan silinder minyak dan menggantikan kit pengedap dan kalis habuk untuk melengkapkan proses.(Rajah1)

Apabila silinder angkat forklift elektrik mengalami penyusupan minyak, penggantian penutup pengedap dan kalis habuk tepat pada masanya adalah cara yang berkesan untuk menyelesaikan masalah. Berikut adalah prosedur operasi yang lengkap.

Yang pertama ialah persiapan awal. Operator perlu memakai sarung tangan perlindungan buruh, cermin mata dan peralatan perlindungan lain untuk memastikan keselamatan mereka. Kit habuk pengedap yang sesuai, sepana lengan, pemutar skru, tong minyak hidraulik, berus pembersih, minyak pelincir dan alat dan bahan lain disediakan. Letakkan forklift di atas tanah yang rata dan kukuh sebelum operasi, tarik brek letak kereta, potong bekalan kuasa dan kunci pintu untuk mengelakkan permulaan yang tidak disengajakan. Pada masa yang sama, perlahan-lahan menurunkan garpu ke kedudukan terendah untuk mengurangkan tekanan hidraulik dalam silinder minyak.

Seterusnya, buka silinder minyak. Mula-mula, cari palam skru nyahcas minyak di bahagian bawah silinder, letakkan baldi minyak hidraulik di bawah, buka skru dan lepaskan minyak hidraulik di dalam silinder. Gunakan sepana lengan untuk mengeluarkan tiub minyak hidraulik di kedua-dua hujung silinder satu demi satu, tandakan apabila dibuka, supaya mudah untuk memasang semula antara muka yang sepadan pada masa hadapan. Dengan bantuan peralatan mengangkat atau pengangkat manual, angkat silinder pengangkat dengan lancar, keluarkan dari pendakap forklift dan letakkan di atas platform kerja yang bersih.

Kemudian terdapat pembongkaran dan pembersihan bahagian silinder minyak. Gunakan pemutar skru dan sepana untuk mengeluarkan bolt penetapan penutup hujung silinder dengan berhati-hati. Apabila menanggalkan penutup hujung, beri perhatian kepada kekuatan untuk mengelakkan kerosakan pada alur gelang pengedap. Perlahan-lahan tarik rod omboh untuk mengeluarkan kit kalis habuk pengedap asal. Gunakan berus pembersih untuk membersihkan minyak dan kekotoran pada dinding dalam silinder dan permukaan rod omboh, dan semak sama ada bahagian itu haus dan bertukar bentuk. Jika terdapat haus dan lusuh yang serius, anda perlu menggantikan bahagian yang sepadan secara serentak.

Menggantikan jaket pengedap habuk adalah langkah teras. Keluarkan kit pengedap habuk baharu dan semak saiz model yang sama dengan komponen asal. Gunakan sedikit minyak pelincir pada permukaan cincin pengedap, dan pasang cincin habuk, cincin pengedap utama dan komponen lain mengikut arah yang betul untuk memastikan setiap komponen dibenamkan dalam slot yang sepadan tanpa herotan dan kehelan. Elakkan penggunaan alat tajam semasa pemasangan untuk mengelakkan calar pada meterai.

Selepas itu, pemasangan semula dan pentauliahan silinder minyak akan dijalankan. Tekan rod omboh yang disapu dengan minyak pelincir perlahan-lahan ke dalam silinder minyak, selaraskan kedudukan penutup hujung, ketatkan bolt tetap, perhatikan kekuatan bolt yang seragam, dan elakkan senget penutup hujung. Pasang silinder minyak kembali ke pendakap forklift, sambungkan tiub hidraulik mengikut penanda, dan pastikan pengedap ketat antara muka. Masukkan minyak hidraulik yang sesuai ke dalam silinder minyak untuk menghapuskan udara dalam silinder minyak. Hidupkan forklift, ulangi operasi mekanisme pengangkat, perhatikan sama ada silinder minyak berfungsi dengan baik, dan semak sama ada terdapat penyusupan minyak pada antara muka dan pengedap.

Akhir sekali, lakukan pemeriksaan kemudian. Selepas penggantian selesai, terus perhatikan kitaran kerja forklift 3-5 kali untuk mengesahkan penyelesaian lengkap masalah penyusupan minyak. Sentiasa semak status kit pengedap dan kalis habuk, lakukan kerja pembersihan dan penyelenggaraan harian dengan baik, dan panjangkan hayat perkhidmatan silinder minyak.

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