BYD lithium battery forklift case | Glass factory green intelligent logistics handling solution

I. Industry development background and enterprise transformation needs

Glass industry applications cover core fields such as construction, automotive, photovoltaic, medicine, and optoelectronics. In recent years, the rapid development of new energy vehicles and photovoltaic industries has driven the demand for photovoltaic glass and automotive special glass to continue to rise, superimposed on the expansion of rigid demand for architectural decorative glass, and promoted the upgrading of the glass industry to high-end, green, and new materials.

This cooperative glass enterprise seizes the opportunity of industrial upgrading, deploys new optoelectronic materials, builds modern industrial parks, and specializes in the research and development and production of high-end glass and new optoelectronic materials. The enterprise adheres to the green and low-carbon development route, focuses on energy conservation, environmental protection, cost reduction and efficiency increase, promotes clean production and intelligent transformation, and pursues the coordinated development of economic and social benefits.

Warehousing and handling is a key link in glass production, storage and transportation. Traditional internal combustion forklifts have high energy consumption and high exhaust pollution. Lead-acid forklifts have acid mist emissions, short battery life, and high operation and maintenance costs, which cannot adapt to the working conditions of clean production, high frequency and heavy load, and zero pollution in the glass workshop. In order to match green production standards and improve logistics efficiency, the company decided to fully replace the new energy lithium battery handling equipment.

Second, strict selection standards, in line with the concept of green development in both directions

The company implements high-standard selection of logistics equipment, abandons the low-price orientation, and focuses on the five dimensions of environmental protection attributes, operation efficiency, safety performance, brand strength, and operation and maintenance costs. It requires equipment with zero emissions, adaptability to heavy-duty high-frequency operations, strong stability, and low operation and maintenance costs, taking into account production needs and green development strategies.

BYD forklifts rely on the group's new energy industry chain technology to deepen the field of lithium battery industrial handling, focusing on green, efficient and stable product concepts, which are highly compatible with the company's low-carbon production needs. After multi-brand working conditions comparison and actual testing and screening, the company finally selected BYD lithium-ion counterweight forklifts to complete the green upgrade of logistics equipment.

III. Customized equipment landing, highly adaptable to multi-scene working conditions in the glass industry

Combined with the differentiated handling needs of glass raw sheets, finished plates, and new material accessories, the company purchases 3T, 3.5T, and 4T BYD lithium-ion counterbalanced forklifts to fully cover all scenarios such as workshop transshipment, warehousing and stacking, and factory loading and unloading. It is suitable for multi-tonnage and high-frequency production conditions to solve the problems of poor adaptability and limited operation of traditional forklifts.

Compared with traditional forklifts, BYD lithium-ion forklifts have outstanding core advantages under glass conditions, as follows:

1. Zero pollution and zero emissions, building a solid foundation for cleaner production

The equipment is equipped with BYD's own lithium iron phosphate battery, with zero exhaust gas, zero acid mist, zero heavy metal pollution, and no exhaust gas emissions. It is highly compatible with the clean production standards of the glass workshop, protects the working environment and personnel health, and meets the requirements of the enterprise's green factory construction.

2. Powerful and efficient, suitable for high-frequency and heavy-duty operations

In view of the characteristics of high weight and high handling frequency of glass goods, BYD lithium battery forklift has stable power, no heavy load attenuation, and can operate continuously for a long time. The equipment is precisely controlled and the braking is smooth, which effectively reduces the shaking, bumping and damage of glass goods, reduces the damage rate of goods, and improves the efficiency of logistics transfer.

3. Fast charging is efficient and worry-free, ensuring continuous output of production capacity

Support fast power replenishment and use at any time, to solve the pain points of slow charging, weak battery life and frequent battery change of traditional lead-acid forklifts. Long battery life can meet the continuous operation of a single shift all day, ensure efficient linkage between assembly lines and warehousing and logistics, and effectively reduce the risk of production stagnation.

4. Long-term quality assurance and low consumption, greatly reducing operating costs

Relying on mature and stable new energy manufacturing technology, the equipment failure rate is low, the battery life is long, and there is no need for frequent maintenance and replacement parts. With brand ultra-long quality assurance and whole-process after-sales services, the cost of manpower, materials and energy consumption is greatly reduced, and the logistics cost is reduced and the efficiency is increased for the enterprise.

IV. Collaboration effectiveness and industry value

After the equipment is put into use, the enterprise logistics realizes four upgrades of environmental protection, efficiency, cost and safety. In terms of environmental protection, the handling process realizes zero exhaust emissions throughout the process, solidifying the advantages of green production; in terms of efficiency, multi-tonnage models are adapted to the full working conditions, matching the large-scale production rhythm of high-end glass and new materials; in terms of cost, low energy consumption and low operation and maintenance continue to reduce operating expenses; in terms of safety, the equipment is stable and anti-turbulent, effectively reducing cargo damage and operation risks.

With its stable performance and practical value, BYD lithium-ion forklifts have been recognized by multiple departments of enterprises, and have become the core equipment for the green transformation and intelligent upgrade of logistics in the factory.

V. Future Outlook

The current glass industry continues to upgrade towards high-end new materials, green and low-carbon, and the downstream photovoltaic and new energy automobile industries continue to increase their green, efficient and intelligent requirements for glass production. BYD forklifts rely on technology and the advantages of the whole industry chain to continuously iterate new energy logistics solutions.

In the future, the two sides will deepen strategic cooperation, continuously optimize the factory's intelligent logistics system, and help enterprises build a green and intelligent manufacturing benchmark for new optoelectronic materials. They will jointly promote the high-quality development of the new glass material industry through technological innovation.